Recreating a toy wheel rim with 3D design and printing

A broken, unavailable wheel component prevented the toy from being used. The replacement had to fit the existing mounting and tyre.

Project type: Replacement part design and printing
Technology: FDM 3D printing

Client need

The problem to solve

The new rim needed to fit the original axle, tyre and surrounding components.
Thin spokes and mounting details had to withstand normal play.

Project preparation

Our solution

The original geometry was measured and rebuilt as a parametric CAD model.
PETG and print orientation were selected for useful toughness.

Finished print

The achieved result

The printed replacement restored the toy's function.
The saved model makes future replacements easy to reproduce.

Key features

What makes this project stand out?

Designed from an existing part
Functional PETG replacement
Model retained for repeat production

Project images

The design and finished print from several angles

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